Seminar Overview

This comprehensive 4-day seminar is designed to help maintenance managers and supervisors transform their workplace with maintenance planning, predictive maintenance, and total productive maintenance techniques. Students will learn how to achieve dramatic cost reduction through improved resource utilization and reduced downtime. Students will complete the course with a firm foundation for both implementing these practices and building a solid business case for investments in maintenance planning toolsets. 

Discussion Topics

The Objective and History of TPM
ROI: A Profit Contribution Through TPM
The Concept of Critical Equipment
Applying 5-S Methodology
Repair Cost Analysis
TPM Tool Kit: In Support of Root Cause Analysis (RCA)
Applying Overall Equipment Effectiveness (OEE)
Visual Controls to Improve Process Effectiveness
The Cost of Equipment Downtime
The Objective of Planning and Scheduling
Elements of the Planning and Scheduling Process
Time Motion Analysis and the Leverage of Planning
In-House Tasking vs. the Use of Contractors
OSHA:  The Changing Face of Safety and Compliance Issues
Improving Repair Parts Inventory Controls and Costs
The Maintenance-Operations Planning Meeting
Work Order Prioritization and Completion
Key Performance Indicators (KPIs) and Their Application
The Role of Computer-Based Maintenance Management Systems (CMMS)
Applying Mobile Technology and Bar Coding
The Proper Role of Maintenance
Predictive Maintenance Methodology
Financial Benefits of Preventive vs. Reactive Maintenance
Lifecycle Cost Analysis
Comparing the Three Maintenance Strategies
Demonstrating the Cost of Repeat Failures
Failure Mode an Effect Analysis (FMEA) Basics
Seal Failure Analysis Programming
Opportunities Shown by the P-F Curve
PdM Tools: Vibration, Oil, Infrared, and Ultra-Sound Analysis
PdM Application Matrix:  More Bang for Your Buck
Reporting Metrics Improvement from PdM Programs
The Evolution to Reliability Centered Maintenance (RCM)
Predictive Maintenance Energy Saving


Continuing Education Units (CEUs)

Upon completion of this seminar, the student will receive a certification of completion with 8 classroom hours (.8  Trainco CEUs) per day attended. Visit our continuing education units page to determine if this class is accepted by your state licensing agency.

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