Seminar Overview

This comprehensive 4-day seminar is designed to help maintenance managers and supervisors transform their workplace with maintenance planning, predictive maintenance, and total productive maintenance techniques. Students will learn how to achieve dramatic cost reduction through improved resource utilization and reduced downtime. Students will complete the course with a firm foundation for both implementing these practices and building a solid business case for investments in maintenance planning toolsets.

Discussion Topics

The Objective and History of TPM

ROI: A Profit Contribution Through TPM

The Concept of Critical Equipment

Applying 5-S Methodology

Repair Cost Analysis

TPM Tool Kit: In Support of Root Cause Analysis (RCA)

Applying Overall Equipment Effectiveness (OEE)

Visual Controls to Improve Process Effectiveness

The Cost of Equipment Downtime

The Objective of Planning and Scheduling

Elements of the Planning and Scheduling Process

Time Motion Analysis and the Leverage of Planning

In-House Tasking vs. the Use of Contractors

OSHA: The Changing Face of Safety and Compliance Issues

Improving Repair Parts Inventory Controls and Costs

The Maintenance-Operations Planning Meeting

Work Order Prioritization and Completion

Key Performance Indicators (KPIs) and Their Application

The Role of Computer-Based Maintenance Management Systems (CMMS)

Applying Mobile Technology and Bar Coding

The Proper Role of Maintenance

Predictive Maintenance Methodology

Financial Benefits of Preventive vs. Reactive Maintenance

Lifecycle Cost Analysis

Comparing the Three Maintenance Strategies

Demonstrating the Cost of Repeat Failures

Failure Mode an Effect Analysis (FMEA) Basics

Seal Failure Analysis Programming

Opportunities Shown by the P-F Curve

PdM Tools: Vibration, Oil, Infrared, and Ultra-Sound Analysis

PdM Application Matrix: More Bang for Your Buck

Reporting Metrics Improvement from PdM Programs

The Evolution to Reliability Centered Maintenance (RCM)

Predictive Maintenance Energy Saving

Continuing Education Units (CEUs)

Upon completion of this seminar, the student will receive a certification of completion with 8 classroom hours (.8 Trainco CEUs) per day attended. Visit our continuing education units page to determine if this class is accepted by your state licensing agency.

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