Available in both virtual and in-person, instructor-led formats, this comprehensive, 4-day Maintenance Management Basics for First-Line Supervisors seminar is designed to help maintenance managers and supervisors transform their workplace with maintenance planning and scheduling, predictive maintenance tools, and total productive manufacturing (facility-wide) techniques. Students will learn how to achieve dramatic cost reduction through improved resource utilization and reduced downtime. Students will complete the course with a firm foundation for both implementing these practices and building a solid business case for an on-going investment in maintenance planning software, technology and training.
This 4-day seminar is just $2,390.
What is Virtual Instructor-led Training (VILT)?
Virtual Instructor-Led Training (VILT) is a live audio and video classroom experience over the internet with 100% interaction with the instructor, from the comfort of your own home or workplace. All you need is an internet connection, a microphone, and a webcam, and you can join the session from anywhere. With full audio and video capabilities, you are equipped with the tools you need for maximum learning. Visit our Virtual Instructor-Led Training page to learn more about the benefits of VILT.
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Day One - Discussion Topics
Classroom Introductions and Establishing Seminar Goals
- The Objective and History of Total Productive Manufacturing (TPM)
- ROI: A Profit Contribution Through TPM
- The Concept of Critical Equipment
- Applying 5-S Methodology
- Repair Cost Analysis Tools
- TPM Tool Kit: In Support of Root Cause Analysis (RCA)
- Applying Overall Equipment Effectiveness (OEE)
- Visual Controls to Improve Process Effectiveness
- The Cost of Equipment Downtime
Day Two - Discussion Topics
- The Objective of Planning and Scheduling
- Elements of the Planning and Scheduling Process
- Time Motion Analysis and the Leverage of Planning
- In-House Tasking vs. the Use of Contractors
- OSHA: The Changing Face of Safety and Compliance Issues (NFPA 70E)
- Improving the Accuracy of Repair Parts Inventory and Controlling Costs
- The Maintenance-Operations Planning Meeting
Day Three - Discussion Topics
- Work Order Prioritization and Completion
- Key Performance Indicators (KPIs) and Their Application
- The Role of Computer-Based Maintenance Management Systems (CMMS)
- Applying Mobile Technology and Bar Coding On-Site
- The Proper Role of Maintenance
Day Four - Discussion Topics
- Predictive Maintenance Tools and Methodology
- Financial Benefits of Predictive Maintenance vs. Reactive Maintenance
- Lifecycle Cost Analysis
- Comparing the Three Maintenance Strategies
- Demonstrating the Cost of Repeat Failures
- Introduction to Failure Mode an Effect Analysis (FMEA) Basics
- Seal Failure Analysis Programming
- Opportunities Shown by the P-F Curve
- PdM Tools: Vibration, Oil Analysis, Infrared, and Ultrasound
- PdM Application Matrix: More Bang for Your Buck!
- Reporting Metrics Improvement from PdM Programming
- The Evolution to Reliability Centered Maintenance (RCM)
- Predictive Maintenance Energy Savings
Review of Seminar Goals and Addressing Remaining Questions
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Continuing Education Units (CEUs)
Upon completion of this seminar, the student will receive a certification of completion with 8 classroom hours (.8 TPC Training CEUs) per day attended. Visit our continuing education units page to determine if this class is accepted by your state licensing agency.
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